Sweet smell of renewable energy

By Melanie D.G. Kaplan | Nov 9, 2009 |

With a sweet tooth like mine, there aren’t a lot of sugar products I haven’t met (and loved). But Mark Smith and Pete Messman surprised me with their Arlington, Va.-based company, Claren Power, which partners with sugar mills in Brazil to build modern, cogenerational (making heat and power simultaneously) facilities. The fuel comes from sugar cane waste—called bagasse—which apparently doesn’t look or taste like the sugar in my ice cream or cupcakes, so I don’t have to worry about Claren as competition. I asked Smith to explain how this sweet model works.


For those of us who don’t understand how sugar turns into electricity, describe the process.

Sugar cane can be used for a number of different purposes—you can distill it and create ethanol or rum, you can create molasses, you can dry it for sugar. We’re using the waste product of the sugar after the stalks are crushed, ground and shredded and the juice is squeezed out. What’s left is bagasse, which looks like husky sawdust. We use this as the fuel for our boiler, which heats water at a very high temperature and pressure to generate steam. This pressurized steam drives a turbine, which is connected to a generator that converts this energy into electricity.

So where is this energy going?

Most plants consume about a third of the energy (steam and electricity) that we generate during the harvest, leaving the other two-thirds to export to the electrical grid. Our goal is to help make plants more efficient so that we have more excess energy. We’re using the same resources but providing three times more energy.

Why Brazil?

Brazil is the largest sugar producer in the world. There’s a solid regulatory structure for selling independent power; it’s a lot easier than in the United States. You have this huge stock of bagasse that’s out there, and you have mills that are capable of being upgraded and producing this power differential.

Is it catching on in other countries?

The inspiration for this project came from Guatemala. Guatemala gets 12 percent of its power from sugar mills. It’s also being done in India, which is the second largest sugar producer in the world. We see that as a great potential opportunity, as would Colombia and some of the Caribbean countries. Anywhere on the tropical belt where there is the right regulatory structure, the right price and enough sugar.

How many mills are you working with?

Our target is to develop five large-scale cogeneration projects over the next five years. The target is to bring 300 megawatts online by 2015. That’s the equivalent of 847,117 barrels of crude oil per year, or one-ninth of the generating capacity of the Hoover Dam.

 
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  •  
    1

    sashavinny

    11/10/09 | Report as spam

    RE: Sweet smell of renewable energy

    Great post ! These second generation bio fuel technologies are so much better than the first generation " food as fuel model " .

  •  
    2

    m.malo@...

    11/10/09 | Report as spam

    Using waste from food transformation is good.... but

    In the search for new eco friendly ways to produce electrity, I am wondering if the burning of this waste is good of bad for the environment ?

  •  
    3

    Wukong

    11/10/09 | Report as spam

    RE: Sweet smell of renewable energy

    I agree w/m.malo - would like to understand the environmental tradeoffs.

  •  
    4

    anneyarnell

    11/10/09 | Report as spam

    RE: Sweet smell of renewable energy

    This is indeed hope for the future.

    Anne

  •  
    5

    ezymuny

    11/10/09 | Report as spam

    RE: Sweet smell of renewable energy

    the absence of information about the waste gasses from burning the bagasse are telling.
    kind of like advertising for prducts without a
    price tag. it usually means you cannot afford it.

  •  
    6

    LarryPTL

    11/10/09 | Report as spam

    Excellent!

    Now, can they use the waste heat in the steam for sugar processing before recycling it for the next pass through the boiler?

  •  
    7

    raul62

    11/10/09 | Report as spam

    Questions

    - Beyond burning waste material (no exploration/production costs), which means recycling something, where's the green part of this?
    - Burning bagasse is the same as burning wood: Combustion produces CO2. No doubt. Looks not so green...
    - Brazil pioneered the use of energy alternative sources since years ago: Alcohol-powered cars from sugar-can since the 70's. Bagasse burning is a kind of national sport, as no other material is so easy to get. Did you need an american company going there to discover all this? Too much LA-NY-D.C.-centered, guys...

  •  
    8

    rolandallbrook

    11/10/09 | Report as spam

    RE: Sweet smell of renewable energy

    I believe that burning bagasse as a cogeneration fuel in the production of electricity has been a sugar industry standard for many many years. As far as I am aware all of the sugar mills in North Queensland cogenerate using bagasse, and if I remember correctly, so did the ones in Jamaica- very old and inefficient units,I am sure, but where is the new technology? It is the same with oil palm facories in Papua new Guinea. QWhen I lived in Popondetta in PNG, the local oil palm factory cogenerated using the waste from the oil palm process.

  •  
    9

    ianlbw@...

    11/10/09 | Report as spam

    RE: Sweet smell of renewable energy

    Have to agree with raul62 and rolandallbrook, unless there has been a significant technological advance in the burning of bagasse this is old, inefficient, polluting technology. The main difference is the [national] grid for them to supply. In Guyana the excess power went as far as the village adjacent to the sugar mill.
    Brazil's efforts at producing and using ethanol in cars should be the story here.

  •  
    10

    donnydo77@...

    11/11/09 | Report as spam

    Water and quasi-renewable resources are essential too ...

    but surprisingly omitted in this discussion. Nations, such as Brazil, lying within the ITCZ are geographically endowed for these endeavours: agricultural, hydropower, and distillation needs. Liquid fuel production for internal combustion is most of the impetus. I'm not sure of the figures but if engineered efficiently the production would likely be "energy positive" and resource neutral, that is, derived from quasi-renewable sources without using fossil fuels to produce an expendable fuel source. The corn-derived ethanol industry in the USA faces these hurdles (especially water shortages) and only survives on subsidies, grants, and capturing available methane from dung piles.
    Mostly brainstorming this but nonetheless, IMHO, valid considerations.

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    11

    p.vinnie@...

    11/11/09 | Report as spam

    So late?

    I have seen this concept in operations across India around 20 years ago (still continues) and was under impression that this is common practice for most of sugar mills around the world. It may be worth understanding what took so long for sugar mills in Brazil to adopt this concept. It makes perfect financial sense to use sugar cane waste to generate energy.

    BTW many sugar mills dont convert heat into electricity; they use it directly into their boilers to convert sugar juice into sugar.

    I would also like to point out that burning this waste produces CO2; but that CO2 is again consumed by sugar plantation in next season. So it becomes carbon neutral.

  •  
    12

    FuzzyIce

    11/11/09 | Report as spam

    RE: Sweet smell of renewable energy

    This is not a new concept in Brazil at all... It had been done for
    boiling purposes for over a couple of centuries. During the
    colonization by the Portuguese, the bagasse was either used for
    animal feed or for boiling purposes.
    For the environmental concerns, the natural degradation of such
    waste will generate CO2 at the same level. Burning it just
    accelerate the process and make a second collection of available
    energy. The trade off is to use it immediately or waste it in
    landfills while burning other fossil fuels...
    Humanity needs to use all the components on the natural energy
    matrix, unless somebody is in the position to determine what
    nations can or not do, but if so, please provide valid ways to
    level the benefits of our civilization to everybody...

  •  
    13

    dskrentz@...

    11/11/09 | Report as spam

    RE: Sweet smell of renewable energy

    Well, there are a number of problems with the process. As mentioned by other writers, air pollution is a major issue. The process also involves a substantial amount of labor, and that labor in South America is paid next to nothing. We may be willing to let that ride in that locale, but it's hard to imagine that very low wage patterns would be allowed to exist in any developed country.

  •  
    14

    spleege123

    11/11/09 | Report as spam

    RE: Sweet smell of renewable energy

    why brazil? because its in desperate need of power and doesnt have the epa restrictions we have here in the u.s. Where is all that waste from the waste going? what is the byproduct of burning bagasse? is it filtered before going into the sky for all the local people to breath. Is this really green? probably not.

  •  
    15

    mtsmith72

    11/11/09 | Report as spam

    RE: Sweet smell of renewable energy

    Hey folks! This is Mark from Claren. Just wanted to respond to some of the question and concerns that were raised. Many of you who commented that this is an established process are right. Burning bagasse to produce steam and electricity has been done for years, but very inefficiently. What Claren is doing is upgrading an existing mill's co-generation capacity by trading its old low pressure boiler (generally 21 bar) for a new high pressure one (between 65-100 bars). This allows you to use the same amount of fuel that before was just supplying the internal needs of the mill to do that, as well as providing signficant excess energy to the grid.

    The reason why it is "green" is that you are taking an existing practice and making it more efficient (from the same amount of fuel you are producing three times as much energy). In addition, the sugar harvest runs during the dry season when Brazil's hydro reserves are at their lowerst point (Brazil derives about 90% of its power from hydro) and thermal power (heavy oil) is used. Basically, we are replacing thermal power with biomass (which is a renewable resource). That is why these projects are eligible for CERs (Carbon emission reduction credits). We also work with our mill owners to switch out old steam-driven motors that drive the mill process for electrical ones and to make steam efficiency improvements, reducing the mill's internal steam and electricity consumption and allowing us to export more to the grid. The emissions are scrubbed and comply with Brazilian EPA standards. The newer boilers are a lot greener than the equipment we are replacing some of which is more than 50 years old.

    The really exciting thing about this area is that the mechanization of cane harvesting creates new opportunities to both help the environment and generate additional energy during the off season. Traditionally, the cane fields are burned before harvesting, producing a lot of pollution and releasing a lot of CO2. This is changing due to labor and environmental legislation and voluntary bans adopted by the sugar industry in the largest sugar producing state, Sao Paulo. With green harvesting techniques you can collect the cane "trash" (stems and tops) and use them to extend the capacity and/or operating season of the co-generation facility. New techniques to clean the cane are also being explored that use fans rather than washing the cane, reducing water use and polution. The great thing about all of these new developments in the industry is that they are positive for the environment and create substantial new opportunities for revenues for mills and energy investors alike.

  •  
    16

    dlenferna

    11/11/09 | Report as spam

    RE: Sweet smell of renewable energy

    Burning bagasse for energy is actually recent in developing contries.
    When speaking of "efficient energy" the scope is very narrow, the only really efficient energy is tidal/water & wind energy, all other forms of produced energy are pollution prone.
    If you look at it in that way, even oil/grease from the tidal tubrines can pollute the sea or mountain channel water, and wind mills are an eye sore so you could call that "visual pollution".
    Cane burning is a must!
    So what if you produce a bit of C02, for the quality of sugar you'll extract without the "trash" you'll use less of some other (pollution prone) production process machinery to do the same job anyway.
    I can't understand this "stereotyped", "commercial jingle dingle", "I'm an earthly saint" attitude towards going green each and every time industry is discussed.
    I'm fed up with this sort of "we'll save the planet by the time its too late" motion from which someone out there is making trillions.
    Bagasse burning is as good for the planet and everything on it as it should be, it produces recycled energy! What's better than that? A closed loop energy system.
    What would one prefer? The mill to take up supply authority diesel turbine turbo alternator power?!
    If the genious who started this whole "LET'S GO GREEN TO SAVE THE PLANET" could of simply came up with a solution to make paper and all derivitives of paper from some thing other than wood!
    That's what I call real "GO GREEN PROGRESS"
    98% of the rest is just to make money out of a miserable "Go Green" commercial campaign.
    Its just to help Companies sell more of their produce because they offer (supposedly) "BIO", "Environmental Friendly" products as opposed to their competitors.
    The only positive point which will come out of all this hypocrisy is the fact that we can use these campaigns to better educate our children.
    But for heaven's sake, stop supporting these commercial advertisers, selling advertisments which promote make believe concepts.
    THE MASSES ARE THE ASSES?!
    The asset should be a different facette.
    Its just to sound good, philanthrophic and caring.
    Thumbs up to the burning of bagasse! That's progressive. . .Now why don't we all just take a break off from being regressive in our attitudes?
    Be careful while you take care of being careful everyone.

  •  
    17

    Harry Krishna

    11/11/09 | Report as spam

    RE: Sweet smell of renewable energy

    Mauritius is also a large sugar producer from sugar cane and selling
    most of its production to EU countries. But with a drastic reduction in
    the buying price from the EU countries. The country had to look for new
    products from sugar cane and one of them is the production of
    Electricity from bagasse. The Sugar Millers (now known as the
    Independent Power Producers- IPPs) are selling the energy produced to
    the state owned CEB for transmission and distribution to the
    polpulation at very 'exorbitant' price. As usual the exploiters are
    making a lot of money.
    The question of pollution raised raised in the above commentaries are
    quite revealing and should be investigated further.
    H.K.Samboo.

  •  
    18

    Colinza

    11/17/09 | Report as spam

    RE: Sweet smell of renewable energy

    t last, a healthy use for this hidden poison. Pity we can't do the same with tobacco fields.
    We in the 3rd world certainly need this type of investment. We have the baseline structures to produce; we need the investment to make it happen.
    Given that most 3rd world energy is based on coal this could significantly reduce CO2 emissions. In fact, here is South Africa, there are plans to introduce new power plants and STILL based on aging coal technology which shows the ignorance that abounds.

  •  
    19

    amarendra.kamat

    11/19/09 | Report as spam

    RE: Sweet smell of renewable energy

    usefulinfo

  •  
    20

    Brother Martin de Porres

    11/20/09 | Report as spam

    RE: Sweet smell of renewable energy

    Saccharum officinarum
    Cuban sugar factories are set up to process bagasse pith for animal feed. ... to draught animals, dual purpose/low yielding cows or finishing cattle. ...

    www.fao.org/AG/Aga/AGAP/FRG/AFRIS/DATA/552.htm

    Draught animals provide 'traction' and fertilize as they plough. Cool! NO BS!

  •  
    21

    saimonej

    11/24/09 | Report as spam

    RE: Sweet smell of renewable energy

    A good venture to get renewable energy but its impact on the
    environment has to be ascertained to gauge if it surpasses its carbon
    credit. Biomass for energy can be sourced from other crops but it is
    important that its advantages are shared by the people and they all
    understand what is being sacrificed to get this renewable energy.

  •  
    22

    mejohnsn

    12/02/09 | Report as spam

    Poor Carbon Accounting

    I see a lot of confusion about accounting for the carbon. Let me try to clear some of it up.

    1) no, burning bagasse is NOT as carbon intensive as burning oil or coal. These latter two have much more carbon than wood, which has both carbon and hydrogen.

    That is, the -ratio- of carbon to hydrogen is higher, so burning oil and coal releases MORE carbon per unit of energy.

    2) If the bagasse is not burned for energy, where DO you think the carbon will go? Much of it will find its way back into the atmosphere anyway due to vegetable decay, and we get NO energy out of that. This means that somebody is going to burn oil or coal to release yet MORE carbon to get the energy we could have got from the bagasse.

    So yes, burning bagasse instead of oil or coal IS green, though not by a lot. A truly carbon-free energy source would be much better, but people are still wary of nuclear -- for good reason.

  •  
    23

    Jkirk3279

    12/23/09 | Report as spam

    RE: Sweet smell of renewable energy

    "2) If the bagasse is not burned for energy, where DO you think
    the carbon will go? Much of it will find its way back into the
    atmosphere anyway due to vegetable decay, and we get NO energy
    out of that. "

    It amazes me that people don't get this. The sugar cane absorbed
    the CO2 out of the atmosphere while it grew: if you burn it, you're
    only putting the CO2 back where it came from.

    No harm, no foul.

    The only issue would be particulates. And apparently the smoke
    is being scrubbed appropriately.

    You could USE that CO2 immediately to grow algae, if you had
    enough land to build the greenhouses on.

    That way you'd produce a second export of algae oil and have
    algae cake left over to feed to livestock.

    The CO2 will be re-released when the algae oil is burned, and
    when the livestock manure decomposes.

  •  
    24

    partman1969@...

    01/06/10 | Report as spam

    RE: Sweet smell of renewable energy

    You people worrying about burning are nuts!! Give up your grills already and start producing steam with all the hot air flowing from your mouths and ears!!!

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Christina Hernandez

Christina Hernandez is an award-winning journalist based in the Philadelphia area. Her work has appeared in the Los Angeles Times, Newsday, the Philadelphia Inquirer, Diverse: Issues in Higher Education, the website of the Columbia Journalism Review and elsewhere. Christina is a graduate of the University of Delaware and Columbia University's Graduate School of Journalism.

Christina Hernandez

Christina Hernandez is an independent journalist whose reporting and observations are not influenced by financial holdings.

Melanie D.G. Kaplan

Melanie D.G. Kaplan is a veteran journalist, traveler and swimmer. She writes regularly for The Washington Post and is a contributing editor at Washington Flyer. She has also written for The New York Times, National Geographic Traveler, People and USA Weekend. Melanie is a graduate of Syracuse University and Columbia University's Graduate School of Journalism. She lives in Washington, D.C. with her beagle Darwin.

Melanie D.G. Kaplan

In addition to working as a journalist, Melanie keeps the dog food fund flush with occasional consulting jobs. In the unusual event that her writing mentions a company or organization for which she has provided editorial services, she will disclose that fact. She will do the same should she cover any companies in which she holds investments.

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