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Bloom Energy’s ceramic electrocatalyst is the key

By | February 25, 2010, 8:54 AM PST

The Bloom Energy Server introduced yesterday is certainly interesting for its packaging, deep-pocketed backers, big brand customer names/testimonials and potential to provide clean energy, but its major technological innovation appears to resolve a problem that have long made fuel cells uneconomical.

Bloom Energy rolled out its heavily-hyped Energy Server informally dubbed the Bloom Box. A $700,000-$800,000 Energy Server weighing 10 tons promises to produce 100 kilowatts — enough electricity to power about 100 U.S. homes or a small office park. It runs on Solid Oxide Fuel Cells (SOFCs) which convert natural or biogas into electricity.

Energy Server installation. credit: Bloom Energy

Energy Server installation. credit: Bloom Energy

The company has reportedly attracted around $400 million in backing from Silicon Valley venture capital firms such as Kleiner Perkins and Energy Servers have been toiling away since the mid-2008 at Silicon Valley neighbors Google and eBay. Bloom Energy is based in Sunnyvale, Calif., the heart of Silicon Valley.

The first thing its co-founder and CEO KR Sridhar mentions in the SmartPlanet video below is that its key component is made from sand. Hence, it’s a ceramic  and likely some type of silicon. Yes, sand is cheap and plentiful.

Historically, the gating component in a hydrogen fuel cell, the most common type of fuel cell, has been platinum, which drives up the cost and makes them expensive to mass produce.

Platinum is used as the so-called electrocatalyst membrane that separates and essentially captures electrons in the gas provided to a hydrogen fuel cell, for example. Those electrons produces electricity and are passed up through a positive electrode called an anode (a fuel’s cell structure is similar in ways to a battery’s).

Energy Servers at eBay. credit: Bloom Energy

Energy Servers at eBay. credit: Bloom Energy

Meanwhile, hydrogen’s hapless protons pass through the membrane to the cathode side of the cell (typically the negative electrode) and mix with oxygen to form a water mist which in a hydrogen fuel cell vehicle constitutes harmless exhaust. My non-engineering background prevents me from going much deeper with this crude explanation, but I’ve covered hydrogen fuel cells enough to know this how they work.

Bloom may have built a better fuel cell with its membrane made from sand, but others have built non-platinum fuel cell electrocatalysts before. Indeed, Bloom has been working on its Solid Oxide Fuel Cell since 2001 right alongside other efforts to resolve the electrocatalyst membrane issue.

Mitsubishi Plastics claims to have developed one in 2007.  The Dept. of Energy in concert with universities and national labs has been working on this problem for years. And I’ve seen announcements of others as well. But none have captured the world’s attention like the SOFCs in Bloom’s Energy Server.

That’s because it cranked up the hype machine months ago, but was still able to keep its secret sauce confidential. Word leaked out that the so-called Bloom Box was coming and like a magic orb would  produce copious electricity.  Bloom fuel cell technology, whose precursors date back to NASA in the sixties, took on mythical proportions.

Of course, there is no magic when it comes to producing energy.

Bloom has been able to commercialize the technology and besides Google and eBay, get customer commitments from the likes of Staples, Walmart, Coke and Bank of America. That’s was a very smart move for it proves that the Energy Server actually works. And if you have the money, you can buy one, too.

As for the packaging, Bloom appears to daisy chained hundreds if not thousands of fuel cells to make up the Energy Server, which is a parking space sized cube. And it delivers on the notion of “distributed generation” which is producing a large amount of clean energy at the point of use.

Should the Energy Server and its SOFCs become economical which I suspect it is not at present, it could be transformative. Claiming to be twice as efficient as solar, one could be sitting outside your house and mine in the future. You just need the gas as fuel (with natural gas prices down, the timing of the announcement was propitious).

But Greentech media editor Michael Kanellos asked a good question in a breathless Sixty Minutes segment about Bloom that aired Sunday night: if this is so do-able, why haven’t makers of large generation equipment like GE and Siemens done it already. Excellent question. Maybe they missed something.

“We’re seeing the world for what it can be, not for what it is,” Sridhar said on Sixty Minutes.

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John Dodge

About John Dodge

John Dodge was a contributing editor for SmartPlanet from 2009 to 2010.

John Dodge

John Dodge

Contributing Editor

John Dodge has written for the Wall Street Journal, Boston Globe, PC Week (now eWeek), EDN, Design News, Electronic Business, Bio-IT World, Health-IT World, Lowell Sun, Haverhill Gazette and Newburyport Daily News. He is based in Massachusetts.

Follow him on Twitter.

John Dodge

John Dodge

John Dodge prides himself on completely independent journalism. His opinions, observations and reporting are not influenced by any financial holdings. He holds no shares in computer, electronics, software or Internet companies. He also has no business affiliations with organizations except with those for which he creates content as a freelancer.

He writes for SmartPlanet and is not an employee of CBS.

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RE: Bloom Energy's ceramic electrocatalyst is the key
I'll take this with a grain of salt.
I'm hopeful that he has come up with a more efficient design.
The thing is, the world is a tricky place.
As natural gas goes up in usage, so will the price.
Likewise Oil will drop in price. As much as oil producing states
say they "need" $85/barrel oil, they will take $20 if that's what
the market gives them. You will have a yo-yo effect until the next
point of balance is reached.

The other thing to consider is how well does the technology scale for production costs? Some things will drop, but other commodities
are going to go up as demand rises.

Next, what is the life span of the device? If you need to replace
it too often there is a problem.

Also, we need to be wary of market manipulation on the price of
natural gas. There have been times when pipeline capacity was
withdrawn from the market to manipulate the price.

I like the idea of some of the solar producers out here in
California. They lease you solar panels in such a manner that
basically what you see is just a drop in the rate per kilowatt
price. Your house effectively becomes a power sub-station that
can generate more power than you use and because its not treated
as personal home you end up with the big power generators buying
the excess power where you can actually create a stream of revenue
for the solar company. When you "own" the power cells they only
have to rebate up to the power price of what you consume, so any
excess to them beyond that point they get for free.
Posted by richard233
26th Feb 2010
0 Votes
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RE: Bloom Energy's ceramic electrocatalyst is the key
Bloom Energy is poised to change the clean power market! With proven results at FedEx, Google, BoA, and eBay, Bloom has shown how they can reduce energy costs and carbon footprints. Let?s hope the price drops from $700K to the target of $3K fast enough to move from commercial to residential buyers.

Researching how to make your company, product, or next project more Green? Go to www.greencollareconomy.com for sustainability white papers and the largest b2b green directory on the web.
Posted by VerdantCasey
27th Feb 2010
0 Votes
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What Is the Weight and Other Fuel Possiblities?
It appears to be very heavy.
What about coupling with biomass or other type fuels that utilize gasification?
It seems to be a substitute for turbines and the like that use mechanical means for elctromagnetic induction.
Posted by donnydo77@...
15th Mar 2010
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