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Toyota recall taints reliability reputation; highlights reliance on suppliers

By | January 29, 2010, 7:23 AM PST

Toyota said on Friday that it has remedied the problem behind its recall of 2.3 million vehicles in the United States, but the hit to the company’s legendary reputation for reliability remains so because of its reliance on a vast network of suppliers.

Cars are complex machines with thousands upon thousands of parts that can be made by outside manufacturers. Toyota’s suspension and recall of eight models due to a sticking accelerator problem — linked to a “disproportionately high number of deaths,” according to Democratic representative Bart Stupak — shows that it has lost quality control over its partners.

The problem is technically the fault of U.S. firm CTS Corp., which made the accelerator pedals in question. CTS says it manufactured the pedals based on Toyota’s design specifications, but Ford recently halted production of a Chinese model that uses CTS-made pedals.

Nevertheless, the cars have Toyota’s name on them, and drivers hold the company responsible.

Toyota is long-known for owning many of its Japanese suppliers outright, keeping the entire operation much more tight-knit than its rivals. It’s renowned for practicing the “just in time” inventory strategy that minimizes inventory and carrying costs.

But after aggressive expansion overseas in the last decade, the question is whether Toyota has rushed into relationships too quickly with parts makers for which it can’t vouch.

Toyota maintains that it inspects every part before it’s installed in a vehicle. The question is whether the parts were defective before installation or because of it.

Worse, the company is under fire for cutting costs too aggressively across the supply chain, despite complaints of runaway vehicles. Cost-cutting has been even more prevalent in the wake of the recent global economic downturn.

Now the company’s on the defensive, batting back criticism that it pursued the bottom line at the expense of its management strategy.

The backlash could ripple through the dozens of other industrial companies Toyota owns, including a steel manufacturer, precision equipment maker and auto parts maker Denso Corp.

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Andrew Nusca

About Andrew Nusca

Andrew Nusca is editor of SmartPlanet.

Andrew Nusca

Andrew Nusca

Editor

Andrew Nusca is editor of SmartPlanet and an associate editor for ZDNet. Previously, he worked at Money, Men's Vogue and Popular Mechanics magazines. He holds degrees from the Columbia University Graduate School of Journalism and New York University. He based in New York but resides in Philadelphia.

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Andrew Nusca

Andrew Nusca
Andrew Nusca does not hold any investments in the companies he covers.
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0 Votes
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Another view . . .
Let me ask you this: If this had happened to GM or Chrysler, would they have halted production and sales of the models in question? If you look back in history, the answer is no. As evidence, I offer up the Chevy Citation, quite possibly the most recalled car in history.

GM and Chrysler would have continued to produce and sell said models, all the while telling people that They were working on the problem . . .

Toyota took some responsibility, stopped Production AND sales of the models in question until they could get a handle on the problem.
And like you said, they are taking a hit for being open and honest.


THAT deserves some respect.
Posted by JLHenry
29th Jan 2010
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RE: Toyota recall taints reliability reputation; highlights reliance on suppliers
Even with this flaw, Toyota still makes better cars and trucks than their American counterparts. GM, Ford, and Chrysler just don't get it anymore.
Posted by ITOdeed
29th Jan 2010
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RE: Toyota recall taints reliability reputation; highlights reliance on suppliers
"It's renowned for" should be "Its renowned for".
Posted by shenvalley1
29th Jan 2010
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RE: Toyota recall taints reliability reputation; highlights reliance on suppliers
According to the NPR Marketplace report, CTS claims it produced the pedal sets exactly to Toyota's specifications.
In support of that, CTS is producing the replacements for Toyota - something I wouldn't expect if they were genuinely responsible for the problem.
Posted by publicus
29th Jan 2010
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@shenvalley1: you fail
"It's renowned for" should be "Its renowned for".

Um... no. The article is correct. It is as it should be: "it's renowned for." "It's" is a contraction of "it is..."
Posted by tikigawd
29th Jan 2010
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RE: Toyota recall taints reliability reputation; highlights reliance on suppliers
@tikigawd: A+
Posted by ITOdeed
30th Jan 2010
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RE: Toyota recall taints reliability reputation; highlights reliance on suppliers
Another good example of the "Bottom Line" before people.
Posted by pete_evangelist@...
1st Feb 2010
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RE: Toyota recall taints reliability reputation; highlights reliance on suppliers
The problem is also occuring with European versiona of the cars that are not supplied by CTS. Design issue....
Posted by martin999t
1st Feb 2010
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RE: Toyota recall taints reliability reputation; highlights reliance on suppliers
Whether it halts production of a vehicle or not should not be the question. The question should be when are OEMs going to realize that outsourced parts especially those of Chinese and other third world manufacturers are the cause for most if not all of their failures. If most of the domestic U.S. made vehicles removed Chinese and Mexican produced bearings and brake parts (and chassis) in favor of U.S. made pieces their quality and resale would be vastly improved.
Posted by partman1969@...
1st Feb 2010
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RE: Toyota recall taints reliability reputation; highlights reliance on suppliers
Another reason the "World Economy" idea and world bank idea totally sucks !!!
Posted by partman1969@...
1st Feb 2010
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RE: Toyota recall taints reliability reputation; highlights reliance on suppliers
Some years ago , down here in New Zealand, Toyota cars came off the production line with faulty paint.

The Paint peeled of the metal soon after delivery .

Toyota promptly got the faulty vehicles back and did a repaint for the owners, and people here were impressed by the way they speedily overcame the problem.

It enhanced their reputation, and Toyota is a trusted brand.

ps. I drive a Holden Commodore (GM)
Posted by elderlybloke
1st Feb 2010
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Kudos to Toyota
Both for owning the problem and stopping lines to get it fixed. NO other manufacturer would have done both things.

Mitsubishi was almost destroyed when coverups of serious safety issues came to light a few years ago. Toyota know full well that transparency is the only way they can maintain consumer confidence.

It would seem some drivers (even Highway Troopers) would rather make panicked phone calls for help than try the obvious steps of taking a car with a jammed throttle out of gear or switching the engine off.

SUA isn't a new phenomenon. An old British Austin design was particularly prone to it on high mileage vehicles when a worn carberettor linkage would snap. What has changed seems to be that drivers aren't trained to cope with it.
Posted by ajb2@...
21st Feb 2010
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