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How to turn your car into a hybrid for $3000

By | August 16, 2012, 10:28 AM PDT

A kit which transforms your average vehicle into a hybrid model has been developed by students at the University of Middle Tennessee.

Many hybrid cars are currently beyond the scope of the average consumer. They may be a good financial investment in the long-term, but the shift to renewable energy and electric vehicles can be expensive when starting out.

But would consumers find the idea of converting their existing vehicles into an electric kind on a shoestring budget more palatable?

A team of students hailing from the University of Middle Tennessee have spent the last five years developing a full plug-in hybrid kit, currently installed in a stock 1994 Honda Accord, which improves the efficiency of vehicles through the use of electricity.

According to the team, the $3000 plug-in offers between 50 and 100 percent better gas mileage. It works through two electric motors that push power directly to the rear wheels of a car, leaving the front wheels — powered by the engine - to work with less pressure and effort.

The electric motors are powered by a lithium ion phosphate battery which is secured in the trunk. The kit uses two three-phase DC brushless motors which sit close to the rear brakes, and each motor produces approximately 200 pound-feet of torque — the force required to rotate an object around an axis.

The plug-in can be installed on “almost” any vehicle. Currently, the battery required to power the Honda is cumbersome, but the researchers say that when it is sent to production, the size will be reduced to “the size of a carry-on bag”.

The setup has four patents pending, which will all be owned by the university. This will be used to continue research and development of the hybrid kit.

However, the product would only be suitable for a select market — or as the team put it, “around town” drivers. Why? As soon as you hit over 40mph, the system cuts off.

Head researcher Professor Charles Perry is currently trying to secure additional funding to produce a commercial version of the kit. Considering the product a “demonstration”, Perry wants to “pass through this transition, from feasibility to true, viable product.”

(via Wired)

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Charlie Osborne

About Charlie Osborne

Charlie Osborne is a contributing editor for SmartPlanet.

Charlie Osborne

Charlie Osborne

Contributing Editor

Charlie Osborne is a freelance journalist and graphic designer based in London. In addition to SmartPlanet, she also writes the iGeneration column for business technology website ZDNet. She holds degrees in medical anthropology from the University of Kent.

Follow her on Twitter.

Charlie Osborne

Charlie Osborne

Charlie Osborne does not have financial holdings that would influence how or what she covers.

She writes for SmartPlanet and is not an employee of CBS.

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0 Votes
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Clever thinking.
Congrats! Great job!

They also made a 2wd car into a 4 x 4. Even at the modest city speeds that adds market appeal in northern states.
Posted by Hates Idiots
Updated - 16th Aug
0 Votes
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I like it!
A hybrid kit for $3000? Love the idea! And it gives you essentially an all-wheel drive.
Posted by gork platter
16th Aug
0 Votes
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Bout time
It is about time someone came up with a more practical as well as economical approach to converting to hybrid. Great job! It will be interesting to see what other ideas these folks come up with!
Posted by geofer50
17th Aug
+2 Votes
+ -
Really?
Does it cost 3000 to make or will it cost 3000 to purchase? If the manufacturing cost is 3K the sales cost will be about 15k. How is this cheaper than buying a new fuel efficient car? Why is this not covered in the article? Why just write a puff piece?
Posted by tildejac@...
17th Aug
+1 Vote
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Seems expensive.
I'm wondering converting to CNG would be cheaper and have a quicker return on investment.
Posted by brianalls
17th Aug
0 Votes
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Expensive? Sounds like a good deal here. I'd buy it.
If a person drives 400 miles a week, a low average for most US commuters this has an ROI of 2 years 8 months.

If their current car gets 22 mpg, a government average estimate for average US vehicle mpg thrown about a lot in these discussions, a 50 percent boost in mpg is now 33 mpg.

The math is simple from there.

400 miles divided by 22 mpg = 18.18 gallons a week. At the $3.90 a gallon I saw this morning that is $70.90 a week or about $283.60 a month. (using a 4 week month for example only)

400 miles divided by 33 mpg = 12.12 gallons a week. At the same $3.90 that is $47.27 a week or $189.08 a month.

That is a savings of $94.52 a month or roughly $1,134.24 a year. That makes the ROI approximately 2 years and 8 months.

The actual ROI is slightly better ($1,228.76 a year) if you factor in the 4 weeks missing because I used a simple 4 week month as standard for the sake of a simple calculation.

That is a much better ROI than the ROI, on the extra cost, you would see from fuel savings buying any OEM hybrid compared to buying a comparably sized conventional car.

If your car is on the high end of their testing results and gets a nearly 100 improvement in mpg you would be looking at an even faster ROI.
Posted by Hates Idiots
Updated - 17th Aug
0 Votes
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Different take: Where'd the $$ come from?
Good idea that it is, who supplied the bux to develop this system? Likely a goobermint grant (aka taxpayer dollars). But who will reap the profits if it sees production? If monies were obtained through a private grant to the school, then the grantor might profit. Taxpayers never see their "investment" returned to them. The school posssibly owns a part, or all of the idea and might see a return, but the taxpayer never does.
Posted by justajo
17th Aug
0 Votes
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"Wired" has more details
The "Wired" article from which this article was taken answers some of my questions. The question of what it would sell for, that $3,000 figure, is only the cost of the parts of this prototype. Tildejac's estimate that it would probably sell for around 15K seems more accurate because you also have to take into account the cost of installation if you don't do it yourself...and we don't know if this would be that type of job for the average car owner.
Posted by justajo
17th Aug
0 Votes
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Reply to "Different take" ...
justajo ...
You're obviously not a Veteran? ... I put my life on the line for all Americans ...
Americans paid for my college education through the GI Bill ... We're even ...
I pay taxes to the American government ... I sleep contently knowing some grunt like myself is puting their life on the line for me ... I payed S.S each payday ... S.S. is now paying me a monthly retirement ... Thank you for paying your taxes sir ...
Hey dad ... Incase you haven't noticed yet ... Nothing is perfect ...
Posted by tla@...
20th Aug
0 Votes
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3000 hybrid
The idea that this is an instant 4wd car is a bit off point. But why does it have to have two motors? You could drive just one wheel. This would cut some of the added lbs and be easier to package and install. In most everyday use it wouldn't be noticeable.
Posted by garyfizer@...
17th Aug
0 Votes
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use on a camper
It seems like this concept could be added to the axles of a camper that is towed by a pickup truck. The assistance provided could greatly improve the performance and millage of the tow vehicle.
Posted by ronn.zoeller@...
19th Aug
0 Votes
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That'd be tough.
A segmented vehicle with powered real wheels would be a nightmare to drive.
Posted by jred
19th Aug
0 Votes
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Achieving the Norms ...
Achieving the Norms ...
Low cost environmental friendly vechicles will someday replace those that are not ...
Solar, wind, tidal, nucular, and central earth energies will be a popular options in many areas ...
Water consumption from distilling sea water will aid our populations ...
Medicine will no doubt add many enjoyable years to most humans ...
Moving forward isn't anything new, and will probably always bring with it new challenges ... Sooooo ... Sit back and enjoy the ride, cause this ship sailed many years ago, and it ain't within reaching the docks anytime soon ...
Posted by tla@...
20th Aug
0 Votes
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Must Read! Tesla/Space X and Musk featured in new novel!
Submitted by Anonymous (not verified) on Thu, 08/30/2012 - 08:46.

Go Tesla--Go Space X!!
Read the zany-humorous new book God Shuffled His Feet-A Novel by Mark Ellenbogen. Elon Musk and Space X team up with the Dalai Lama and save mankind from total destruction. With only 9 months to save the Earth, Musk steps up to the task.
An apocalyptic tale with a new twist! Hyper-space drives, MagLev ground transportation and Hydrogen fusion power plants all mass produced by Tesla and Space X play a pivotal role in saving a portion of mankind and re-colonizing a new planet.
Amazon.com
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Goodreads.com
Posted by bld4me
30th Aug
0 Votes
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Kit for hybrid interesting
People have suggested other uses for the kit. I do much of my driving around town and it uses up a lot of fuel. I would probably benefit from buying a used smaller vehicle with front wheel drive, taking out the engine and transmission because of their weight, and installing the drive package to the rear wheels, maybe double the battery size. Just drive it as a pure EV. It could be a cheap do-it-yourself EV. There are lots of small conversions out there already that have been done by owners of things like VW Rabbits, etc. Most just pull the engine and bolt on a conversion kit to the transmission/clutch assembly or automatic transmission. The battery pack is the killer. Most conversions have been using lead acid float batteries and they are awfully heavy for the energy density. I have a Bionic powered bike and enjoy the extra kick the electric drive gives me when I ask for it on hills. My wife used to look after a quadriplegic gentleman who had a large electric wheel chair and he went miles with it every day. An EV would be even better for us west coasters used to rain almost every day. Looking forward to ongoing improvements, lowering costs, and less fumes.
Posted by radiodog4@...
Updated - 29th Oct
0 Votes
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AGLs current operating wind
Bionic powered bike and enjoy the extra kick the electric drive gives me when I ask for it on hills. My wife used to look after a quadriplegic gentleman who had a large electric wheel chair and he went miles with it every day. An EV would be even better for us west coasters used to rain almost every day. Looking forward to ongoing improvements, lowering costs, and less fumes.

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Updated - 14th Jan
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