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Are natural gas power plants safe?

By | March 4, 2010, 10:33 AM PST

Something ignited the gas that was being used in a scheduled cleaning procedure at the Kleen Energy Plant in Connecticut.

The blast killed six people.

Called a gas blow, the operation involved workers streaming natural gas through a pipe at a high velocity in order to remove debris from new piping. The photo to the right shows gas venting out of an open pipe shortly before the explosion on February 7th.

Gas blows are routine practice within the industry. U.S. Chemical Safety Board Lead Investigator Don Holmstrom said in a statement last week:

We strongly caution natural gas power plants and other industries against the venting of high-pressure natural gas in or near work sites. This practice, although common, is inherently unsafe.

Four people died last year during a gas blow at a ConAgra Slim Jim factory in North Carolina.

Initial calculations conducted by the USB determined that about 400,000 standard cubic feet of natural gas had been released into the atmosphere within the 10 minutes prior to the incident. Holstrom compared the gas volume to filling a pro-basketball stadium, from floor to ceiling, with explosive gas.

What sparked it is still unknown.

The CSB is trying to devise better safety codes for gas blows, but has yet to identify them. Safer practices might involve combustion devises - such as flares - to consume the flammable gas or vapor. Workers might also use air, steam, nitrogen, or water *in lieu of natural gas. (* edit)

Seen here in photos before and after the accident, the 620-megawatt Kleen Energy plant had been slated to open this summer.

Natural gas power accounts for about 20 percent of the nation’s electricity.

Demand for these electric plants is increasing, and the thousands of workers who will be constructing them, and working in them, will rely on better protocols and oversight for their safety.

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Melissa Mahony

About Melissa Mahony

Melissa Mahony was a contributing editor for SmartPlanet from 2010 to 2011.

Melissa Mahony

Melissa Mahony

Contributing Editor, Energy

Melissa Mahony has written for Scientific American Mind, Audubon Magazine, Plenty Magazine and LiveScience. Formerly, she was an editor at Wildlife Conservation magazine. She holds degrees from Boston College and New York University's Science, Health, and Environmental Reporting Program. She is based in New York.

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Melissa Mahony

Melissa Mahony

Melissa does not have financial holdings that would influence how or what she covers. She currently works for the Wildlife Conservation Society as an editor. Should Melissa cover a topic in which the WCS is involved, she will disclose this fact in her writing.

She writes for SmartPlanet and is not an employee of CBS.

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0 Votes
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RE: Are natural gas power plants safe?
Why not CLEAN the pipes with nitrogen, plain air, steam or water instead of using them to try and dilute or "destroy spent gas"?? Seems to me that USING nitrogen (inert) under high pressure would/could/should do the same as natural gas.
Posted by djalan
5th Mar 2010
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RE: Are natural gas power plants safe?
I have worked in the gas utility industry for 35 years, and I was dumbstruck by the insanity of the circumstances reported in this preventible incident. You NEVER vent methane into any type of enclosed structure - period. The natural gas should have been routed to a vent stack with an outlet higher than the adjacent structure. Further, all sources of electrical ignition should have been de-energized. My heart goes out to all of the victims and their families. In my opinion, this was not an accident - it was a fatal mix of stupidity and negligence.
Posted by dougej
5th Mar 2010
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RE: Are natural gas power plants safe?
To blow pipes out, by using natural gas, under pressure. Is one of the dumbest, stupidest, idiotic, things I have ever heard of. I believe filtered air, would do just as good.
Posted by blackjack861@...
5th Mar 2010
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Yes
Yes, natural gas power plants are safe. It's just human stupidity that killed these people. I'm not in the industry but it doesn't take a rocket scientist to know that using a flammable gas in this way is asking for trouble.
Posted by SMparky
5th Mar 2010
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RE: Are natural gas power plants safe?
To use any other gas or fluid would contaminate the pipes, possibly inducing the very corrosion they are trying to eliminate. "Filtered air" would be especially bad, as this would combine the gas and oxygen in an enclosed container, essentially creating a bomb.
While it is possible that proper precautions were not taken (de-energizing certain electrical devices), we will probably never find the ignition point.
Considering our reserves of natural gas and not being enamored with the alternatives (wind, solar, nuclear), I don't have a problem a power plant like this.
Posted by JTF243@...
5th Mar 2010
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RE: Are natural gas power plants safe?
Two comments: One, I don't like the idea of natural gas as fuel for electric power plants. Its like using a Cadillac Eldorado to haul garbage. NG should be reserved for small-scale uses, like home heating, or small industrial installations. Second: If natural gas power plants were to be held to the same standards of perfection as nuclear power plants, there would be public outrage over the mass wastage of gas and the accompanying environmental and safety ramifications.

Instead of burning natural gas to generate power, we should have more nuclear power plants.
Posted by AlexKovnat
6th Mar 2010
0 Votes
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The attacks on mainstream power increase
It's too bad that this tragic accident happened. It sounds like simple human error that could have been prevented.

However, I have to wonder if this is part of a growing pattern of attacks on conventional power plants. Recently there has been a lot of discussion of the ash produced by burning coal, both here and on a recent "60 Minutes" piece. Coal plants have been producing ash for decades, there is nothing new in this problem which until now has never been widely discussed.

In the current story we have human error and/or bad practices which led to a disaster at a natural gas power plant. It's not clear just how widespread this problem is. It wouldn't surprise me, however, if these are not the first fatalities from natural gas in the decades it's been used for power production. I don't think it's a major source of industrial fatalities. Gas plants don't produce any ash, so I guess some other way had to be found to bring out how bad they are.

Note that in both these cases these technologies are not being criticized because they produce CO2 -- the real reason I suspect why these plants are suddenly being attacked. Before global warming, you never heard about these problems, even though they had been used for long before then. All this is just a concerted attack by the media to suddenly fool us into thinking our current energy production means have suddenly become dangerous and must be banned for those reasons alone.

Gimme a break.
Posted by zackers
6th Mar 2010
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Unbelievable idiocy.
When the military creates a fuel-air bomb, at least they have the good sense not to be under it.
Posted by jpdemers@...
7th Mar 2010
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RE: Are natural gas power plants safe?
I served for 31 years in the Natural Gas Industry before retiring. ANY TIME that you blow down a line, it should be routed outdoors, away from any possible source of ignition with the well pipe grounded to avoid static electricity. Natural gas is considerably lighter than air and, when vented straight up, disperses very rapidly. It's sad that these folks had to learn this the hard way.
Posted by georgem@...
11th Mar 2010
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RE: Are natural gas power plants safe?
@Zackers:

A big problem with coal we have recently come to recognize is that when coal is burned, mercury (one of a number of trace elements in coal) goes up the chimney. If we are to continue to engage in mass coal-burning to generate electricity, we are going to have to contend with not only sulfur and other things (i.e. carbon dioxide) we've always known about, but also trace elements like mercury.
Posted by AlexKovnat
11th Mar 2010
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RE: Are natural gas power plants safe?
@zackers:

You wrote, "Coal plants have been producing ash for decades, there
is nothing new in this problem which until now has never been widely
discussed." Actually, there was a horrific disaster 15 months ago in
which a coal ash slide buried a good part of the town of Harriman,
Tennessee, knocking houses off their foundations, burying cars, and
swamping the Emory River with 1.1 billion gallons of toxic sludge.

By your measure, we might still be giving Thalidomide to pregnant
women and using radiation to measure the size of people's feet in
shoe stores.

We now know that coal ash is toxic, and should not be dumped into
watersheds, sprayed on rivers "to keep them from freezing over" (as
on the Platte in Nebraska), put down sinkholes, used as
"fertilizer," put in unlined landfills resulting in local arsenic
levels at 80+ times the health standard, or spread over golf courses
(as in Virginia, where neighbors' houses are now worthless and they
can no longer drink their well water).

No one's talking about banning coal burning, just admitting that
Toxic Coal Ash never deserved its exemption from all environmental
laws and shouldn't just be spread all over the place willy-nilly.
Currently, the EPA is in the process of deciding whether to consider
coal ash a hazardous or non-hazardous material. They have thus far
identified 63 coal ash pond sites where heavy metal toxins are
leaching into the groundwater from coal ash, many times at higher
levels than originally suspected.
Posted by peterlkelley
11th Mar 2010
0 Votes
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RE: Are natural gas power plants safe?
Thoughts: So they were trying to 'remove debris from new piping'... What, may I ask, was that debris comprised of? If it was metal, what safeguards were in place to keep those high-speed bits of flying metal from creating sparks as they came out the end of the blow pipe and impacted somewhere else in the structure (visible in the photo) that was by now filled with flammable gas? Doesn't sound 'accidental' to me.
Posted by Too-Tired Techie
11th Mar 2010
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RE: Are natural gas power plants safe?
Blowing out pipes with natural gas makes sense because the pipe will have to be filled with natural gas sooner or later in any case. They always start full of air and there must be a transition when an explosive mixture is present. There is always a risk involved especially since the fast moving gas causes friction which creates static electricity and sparks.
Part of the problem may be due to putting gas powered equipment inside a building. Refineries try to have everything outside where fumes can dissipate.
The only procedure that avoids other problems is to clean the pipe with air and then pull out the air with a vacuum pump before filling it with gas. This is expensive and slow. Are you willing to pay extra to reduce an accident rate that is already pretty low? Any powerful system will have risks.
Posted by georgehawkins
11th Mar 2010
0 Votes
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RE: Are natural gas power plants safe?
Georgehawkins:

I haven't been a chemical process engineer for a long time, but I know better than to use natural gas or other flammable gas where any sparks are possible.

To clear out a pipe that has had flammable gas in it, you always use a non-flammable gas. That includes Nitrogen (very cheap), Argon (cheapest noble gas), or CO2.
Posted by gypkap@...
11th Mar 2010
0 Votes
+ -
RE: Are natural gas power plants safe?
I am totally against the planting of the fruits, cane, cabbages, paw
paw by the poor coutaries and the USA , Switzerland J&J, Novartis,
SKB, and other pharmecuticals corporations come to juice them for bio
gas , pay peanuts and leave them starving. We have the UN, IMF, Trade
regulations but these for now are the puppets of USA. Where do these
poor farmers go once their farms are vacant and cow dung left? I
wonder. I thank you Firozali A.Mulla MBA
Posted by famulla
20th Mar 2010
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